Specially customized hardware devices and software programs for temperature correction, ash deposition correction, and scanning frame correction of thickness gauges to ensure measurement stability and accuracy
Thickness Gauge Sample Test Report
ZDJ-X online thickness gauge
Radiation type: X-ray (X-ay)
Network performance: RJ45, wireless network, mobile communication can all be connected to the thickness gauge for online detection. Material: thin film
Display unit: um, g/㎡
Measurement accuracy: 0.03-0.08um
Repeated measurement accuracy 0.03-0.08um
Measure material thickness range of 15-100um, measure material width of 600-2600mm
Dimensions L (material width+1100)
W≦350mm
H (excluding foot height) 900mm ambient temperature -20-50 ℃
Environmental humidity ≤ 90% (non condensing) X-ray energy ≤ 10KV
Exemption basic standards that comply with the requirements of Annex A-A2.1 of the Basic Standards for Ionizing Radiation Protection and Radiation Safety GB18871-2002
Specially customized hardware devices and software programs for temperature correction, ash deposition correction, and scanning frame correction of thickness gauges to ensure measurement stability and accuracy
Integrated rigid scanning frame, high-sensitivity sensor, stable X-ray light source, Panasonic PLC, highly integrated main control board, greatly improving the measurement sensitivity of the thickness gauge, and ensuring long-term stable operation
Main cabinet configuration, including 21 inch touch screen industrial control computer, production line material thickness detection system advantages: high measurement accuracy, fast response time, fully suitable for the production requirements of samples
Based on the samples and production line environment, our company has obtained multiple sets of standard samples to build simulation machine testing data as follows:
Fixed position fixed-point measurement data
Measure the thickness of the standard sample using a micrometer based on the sample. Sample 1 is 30um thick
Sample 2: 31.1um

定點(diǎn)測(cè)試圖

掃描圖

According to the scanned image list, it is as follows:
Sample 2
Sample 1
|
Scanning position
|
1
|
2
|
3
|
4
|
5
|
6
|
adhesive tape
|
8
|
9
|
10
|
11
|
12
|
|
Scanning in progress
|
31.6
|
31.6
|
31.5
|
31.5
|
31.6
|
31.4
|
43.3
|
30.7
|
30.5
|
30.5
|
30.4
|
30.2
|
|
Reverse scan
|
31.6
|
31.6
|
31.5
|
31.5
|
31.6
|
31.4
|
43.2
|
30.8
|
30.3
|
30.3
|
30.3
|
30.1
|
|
6 scans
|
31.6
|
31.6
|
31.5
|
31.5
|
31.6
|
31.4
|
43.25
|
30.75
|
30.4
|
30.4
|
30.35
|
30.1
|
This data is based on a list of measured values, without any manual modification, and truly reflects the condition of the tested sample!
The actual measurement accuracy has reached less than 0.1UM, fully meeting the online measurement requirements for this type of sample production. The expected product delivery cycle is 45 days