English
Semiconductor polycrystalline silicon material composite multifunctional winding machine. Used for aramid fabric. Graphene and copper foil composite. LCP thin film material. Use of supporting equipment for the production line.
Its advantages lie in the following functions:
1. The winding mode has passive surface friction+active center winding+gap control. Adapt to the coiling needs of materials with different properties.
2. The roll has offline and online slitting functions. Saved subsequent cutting processes. Equipped with high-precision tension sensors. Real time tension measurement of materials online. Closed loop control of winding taper tension. Can meet the tension requirements of different materials.
3. Equipped with a fully automatic mechanical arm for lifting and grasping the shaft. No need to manually lift the shaft for grasping. Save manual labor. Convenient and user-friendly operation.
4. Equipped with a fully automatic shaft pulling device. No manual shaft pulling is required. Replace traditional manual shaft pulling. Improve work efficiency.
5. Equipped with fully automatic unloading. Automatic installation of paper tube device. Replace manual labor.
6. Automatic roll changing and cutting of materials. Reduce manual operations. Material waste.
7. Can be used offline and online. Easy to equip various production lines.
The process and structure are as follows:
1. The material passes through the guide roller and enters the S0 pressure sensor - S1 slitting knife - S2 flattening rod - S3 surface friction area.
S3 is available. Drive the motor. Reducer. Big leather roller.
The S4 flip cutting tool holder is installed on the inner side of the S3 end. The knife holder is equipped with guide rollers and rodless cylinders. Memory sensor. Flip the motor. When the material reaches the set number of meters. The knife holder automatically flips to the designated position. Automatically complete cutting of materials. Automatically return to the original position S5.
4. S6- Placement location for backup inflation shaft. Equipped with linear tracks and sliders. Cylinder.
5. S7- Translation center drive part. The bottom is equipped with a straight track and a rack. Install gears and racks on the outer sides of both ends to match. Keep the translation direction synchronized. The driving part is equipped with a motor. Reducer. clutch. Cylinder. Track. During operation, the cylinders on both sides push the slider. Counter the inflation axis. Drive center winding and S3 surface friction operate synchronously and in the same direction. When not working, the cylinders at both ends retract. The inflation shaft only works through passive friction. Disconnect the active driving power.
6. S7 Roll up materials. As the outer diameter gradually increases. The outer thrust cylinder is equipped with a proportional valve. Automatically adjust the cylinder according to changes in outer diameter. When material replacement is required. The solenoid valve controls the cylinder to push out the translation device and run in a straight line direction. Arrive at the unloading position of S8.
7. S8 unloading device. There are top material parts S9 and material support parts S10. Lift platform S11. The top material part is equipped with a straight track and a slider. Cylinder. Bracket. When the translation pushes the material to the unloading bracket. The cylinder is in the extended position. When unloading is required. The lifting platform S11 is working. Move vertically upwards. S11 is equipped with a lifting screw. Drive the motor. Lifting mechanism.
8. S10 material handling area. There is a V-shaped platform. Cylinder flap. Gears. Rack and pinion. During unloading. The platform moves upwards with the lifting mechanism. Hold back the materials. The part to be penetrated is S11. After dragging away the inflation axis. Move the platform down to the bottom. The flipping board begins to flip the material. Gears and racks can ensure the balance of up and down movement on both sides.
9. S11 threading position. There is a straight track. Sliding block. Rack and pinion. Gears, drive motors, gripping parts. Cylinder. U-shaped wheel. Top axis part S12
10. S12 is available. Cylinder. Straight track. Sliding block. U-shaped wheel.
11. Axial threading process. When S10 and S11 rise to the designated position. S9 has dropped in place. S12 starts execution. Drive the motor to move in the X direction. Specify the position when in contact with the inflation axis. When grabbing the inflation shaft. Drive the motor to run in the opposite direction. Return to the original endpoint position. S10 and S11 begin to descend to the designated bottom position. Flipping begins. After the material unloading is completed. S10 and S11 begin to rise to the designated positions. Place paper tubes on the V-shaped platform. S12 has started reciprocating operation. Insert the inflation shaft into the inner wall of the paper tube. After completion, return to the original endpoint again. This process replaces two people's efforts. Manually pull the shaft. Steps for threading the shaft. While saving labor. Improved work efficiency.
12. S13. The electrical controls are installed on the outer covers at both ends. Concise and refreshing. Easy to operate. Equipped with PLC. touch screen. Electrical components.
13. S14 mechanical arm grasping part. There is a straight track. Sliding block. Rack and pinion. Gears. Drive motor, telescopic cylinder. Grab the opening and closing cylinder. Control separately. Forward and backward. Up and down movements. Grab action. Complete axis replacement. Axis placement steps.
