金中德HHE-TJ2015 (V1.2) Scanner
Summary of film thickness and weight on-line measuring scanner
湖北省金中德科技機械設(shè)備有限責任公司研發(fā)的薄膜厚度和定量在線測量儀,采用低輻射 Soft-X Ray 技術(shù),先進的分析算法和計算機數(shù)據(jù)采集系統(tǒng),完成對薄膜厚度和定量的在線精確測量。
一、金中德HHE-TJ2015(V1.2)薄膜厚度和定量在線測量量掃描儀概述
1.金中德HHE-TJ2015 (V1.2) Scanner
Summary of film thickness and weight on-line measuring scanner
湖北省金中德科技機械設(shè)備有限責任公司研發(fā)的薄膜厚度和定量在線測量儀,采用低輻射 Soft-X Ray 技術(shù),先進的分析算法和計算機數(shù)據(jù)采集系統(tǒng),完成對薄膜厚度和定量的在線精確測量。
The film thickness and weight on-line measuring scanner is researched & developed by Hubie jinzhongde Electric Equipment Co., Ltd. Adopting low radiation Soft-X-Ray technology, advanced algorithm analyzing method and SCADA system, it is successfully applied in the on line accurate measurement of film thickness and weight.
Soft-X Ray 放射量低,而且隨電源的關(guān)閉放射性即可消失,是符合國家環(huán)保免檢要求的高科技光電子檢測儀器,無需辦理放射性專用許可證等手續(xù);由于放射量可控,因此測量范圍寬,并有可調(diào)性,精度高,是替代固定放射源的一項新技術(shù)。
Soft-X Ray is low radiation and the radioactivity will disappear upon turn-off the power. It is high tech photoelectron detector in line with the state environmental protection inspection requirements, and no need to apply for a special license for radioactive. Because radiation quantity is controllable, so the measuring scope is wide; as well as adjustable and high accuracy, it is a new technology to replace the stationary source(for exam:Kr85 ,pm147 etc).
本測量儀器是專門設(shè)計應用于薄膜生產(chǎn)線,通過反饋信號自動控制模頭螺栓,使薄膜厚度均勻,提高產(chǎn)品質(zhì)量,降低原材料消耗。
This measuring scanner is specially designed for applying to film production line. Auto-control die head bolt by feedback signal, it makes the film thickness uniform, so as to improve production quality and reduce raw material consumption.
產(chǎn)品應用范圍: 雙向拉伸生產(chǎn)線:BOPP,BOPET,BOPS,BOPA 等 ;CPP 流延膜生產(chǎn)線 ;擠出片材生產(chǎn)線 ;PVC 壓延生產(chǎn)線 ;涂布生產(chǎn)線 ;纖維、鋼絲簾布四輥壓延生產(chǎn)線 ;無紡布生產(chǎn)線 ;浮法玻璃生產(chǎn)線 ; 玻纖生產(chǎn)線;造紙生產(chǎn)線等.
It’s applying scope is, bidirectional drawing production line: BOPP,BOPET,BOPS,BOPA etc; CPP cast film production line; extrusion sheet production line; PVC calendering line; coating production line; Fiber, steel cord four roller rolling production line; non-woven fabric production line; float glass production
line; glass fiber production line; paper-making production line, etc.
二.金中德HHE-TJ2015(v1.2)薄膜測厚和定量掃描儀主要特點:
2.Main features of HHE-TJ2015(v1.2) film thickness and weight measurin scanner
1) 高精度,非接觸在線薄膜厚度、克重測量 :厚度測量精度 CD(橫向)方差值+0.1um,MD(機械方向)精
度+0.3um;克重測量誤差小于 0.5%;
1)High accurary , non-contact on-line film thickness and weight measuring: thickness measuring accuracy CD (transverse) variance value is +0.1um, MD (machine direction) accuracy +0.3um; weight measuring deviation less than 0.5%.
2)功能強大的 HHE-TJ2015 控制系統(tǒng),分析產(chǎn)品生產(chǎn)過程的缺陷和質(zhì)量 ,降低原料的浪費;
2)Powerful HHE-TJ2015 control system, to analyze product defect and quality in the course of production and reduce raw material waste.
3)高精度探頭:Soft-X Ray 射線探頭(帶溫度自補償和自校準);
3)High accuracy detector: Soft-X Ray radiation detector (With temperature self compensation and self calibration);
4)智能掃描架通過以太網(wǎng)同主機相連 ,接線簡單方便;
4)The intelligent scanner connect to the host via Ethernet, the connection is simple and convenient.
5)新開發(fā)的 HHE-TJ2015(V1.3)版系統(tǒng),采用以太網(wǎng)的客戶機-服務(wù)器架構(gòu),可以實現(xiàn)多機聯(lián)網(wǎng)操作、遠程診斷、DCS 和ERP 數(shù)據(jù)共享等;與翰海電氣自主開發(fā)的微物料自動稱量系統(tǒng)(HHE-ABS 系統(tǒng))配合使用,可以實現(xiàn)生產(chǎn)線的全自動上料、單探測多層厚度測量、質(zhì)量管理及過程控制功能;
5)Adopting the framework of Ethernet client-server, the new developed HHE-TJ2015(V1.3) version system can realize multi machine operate, remote diagnosis, DCS &ERP data sharing, etc. With the use of micro material automatic weighing system (HHE-ABS) independent developed by HHE together, it can realize full automatic feeding of production line, single probe multilayer thickness measurement, quality management and process control.
6)智能“O”掃描架具有機械自動補償和探頭定時自校準功能,精確的位置定位,實現(xiàn)橫幅的精準控制。
6)Intelligent “O” scanning frame is of automatic compensation and probe timing self calibration function.
Precise location , to achieve precise control of banners.
7)薄膜厚度及形狀自動控制;
7)Auto-control of film thickness and shape.
8)符合環(huán)保低放射性免檢要求,不需要辦理任何放射使用手續(xù);
8)Comply with environmental requirements of low radioactive exemption, no need to go through any governme formalities for the radiation use.
三.金中德HHE-TJ2015(v1.2)操作軟件主要功能介紹:
3.Main function introduction of HHE-TJ2015(v1.2) operating software


四、主要技術(shù)指標:
4.Main technical data:
①、定量檢測范圍:10-1000g/m2;
1)Weight measuring scope: 10-1000g/m2;
②、定量檢測精度:+ 1.0g,
2)Weight measuring accuracy: + 1.0g.
③、定量測量誤差:«0.5%;
3)Weight measuring deviation: «0.5%;
④、厚度測量范圍:0.005-10mm;
4)Thickness measuring scope: 0.005-10mm;
⑤、厚度測量精度:優(yōu)于+0.5um;
5)Thickness measuring accuracy: better than+0.5um.
五、服務(wù)內(nèi)容:
5.Service contents
①、根據(jù)客戶需求制定合理方案,項目負責人專項負則和客戶的交流溝通;
1)To custom-made reasonable plan according to customer’s requirement, the project principal specifical responsible for communication with customers.
②、現(xiàn)場指導安裝、調(diào)試和培訓;
2)Site supervision of installation, commissioning and training.
③、判斷儀器的使用問題,現(xiàn)場技術(shù)服務(wù)或者網(wǎng)絡(luò)診斷服務(wù)等;
3)Judge the scanner’s using problem, site technical service or network diagnosis service, etc.
