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2200 automatic winding parameters
|
Serial Number |
Product name |
Specification/Model |
quantity |
notes |
|
1 |
Roll up roller |
Φ320X2300 |
1 |
Surface coating adhesive |
|
2 |
Traction steel stick |
Φ150X2300 |
1 |
Surface electroplating |
|
3 |
traction rubber stick |
Φ150X2300 |
1 |
Surface coating adhesive |
|
4 |
luminum guide roller |
Φ80X2300 |
3 |
Surface oxidation |
|
5 |
flattening roller |
Φ120X2300 |
2 |
Horizontal adjustment |
|
6 |
knife holder |
Φ40X2300 |
2 |
Surface oxidation |
|
7 |
luminum roller |
3英寸X2300 |
2 |
Spline type |
|
8 |
inflation shaft |
25X2300 |
1 |
Install blade |
|
9 |
rodless cylinder |
RV75-1/30 |
1 |
2.2KW |
|
10 |
traction motor |
RV75-1/15 |
1 |
2.2KW |
|
11 |
knife holder flipping motor |
RV75-1/500 |
1 |
0.75KW（With brakes） |
|
12 |
tension sensor |
WZZC desktop threading shaft |
4pieces |
Detecting tension |
|
13 |
ension transmitter |
WFBS-4-20MA |
2sets |
Current type |
|
14 |
AD module |
Mitsubishi FX2N-2AD |
1 |
Convert input current to digital quantity |
|
15 |
DA module |
Mitsubishi FX2N-2DA |
1 |
Digital quantity conversion output voltage |
|
16 |
PLC |
Mitsubishi FX3U-48M |
1 |
Control roll change action+tension calculation |
|
17 |
Touch Screen |
Kunlun 10 inches |
1 |
Support remote network debugging |
|
18 |
Winding frequency converter |
KowoA1000 |
1 |
Tension detection feedback |
|
19 |
Traction frequency converter |
KowoA1000 |
1 |
Tension detection feedback |
Note: 1. Considering the static interference generated by the casting process, the tension current signal is detected to be more anti-interference than the voltage type
Consider casting products with a width of 2000mm, widening the curl by 100mm, and making a suitable 2300 roll surface
Consider the distance movement and placement between the winding and casting rolls, and add one flattening adjustment between the traction and casting rolls
Consider waste cutting and adding a V-shaped pulley device.
Wiring IO Table
|
X10-A Roll Change Automatic/Manual Knob |
Y4 winding traction opening and closing cylinder |
Communication station address setting |
|
X11-A roll change start (jog button) connected to normally open |
Y10 traction and casting linkage switching |
Winder traction frequency converter frequency 4 |
|
X12-A roll change stop (jog button) connected to normally open |
Y11-A winding automatic operation indicator |
Winding frequency converter frequency 3 |
|
X13-A Material Preparation Shaft External Induction Magnetic Switch |
Y12-A winding knife holder rotates forward |
The winding traction needs to be checked with the traction (main+auxiliary) tension detection |
|
X14-A translational extension to the outer sensing magnetic switch |
Y13-A winding knife holder reverse |
Traction requires tension detection with the casting rollers (main and auxiliary) |
|
X15-A discharge to out of position induction magnetic switch |
Y14-A winding translation cylinder |
|
|
X16-A Top Gas Return Out of Position Inductive Magnetic Switch |
Y15-A winding top air cylinder |
|
|
X17-A knife holder positioning external induction magnetic switch |
Y16-A winding flying knife cylinder |
|
|
X20-A knife holder reset external induction magnetic switch |
Y17-A winding and unloading cylinder |
|
|
X21-A Meter Recorder External Induction Magnetic Switch |
Y20-A meter alarm |
|
|
X22- Pan cylinder jog button |
Y21-A winding induction fault alarm |
|
|
X23- Unloading cylinder jog button |
|
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